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SERVING TO INDUSTRIES:
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Ship Building
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Ht And Lt Motors

RTD Cables

PTFE TEFLON Insulated Silver Plated Copper Wires / Cables
PTFE TEFLON Hook Up Wires / Lead Wires / Multicore Cables
PTFE TEFLON Thermocouple / Extension and Compensating Wires
PTFE TEFLON Rf Co – axial Cables
PTFE TEFLON (Corona Resistant ) High Voltage Cables
PTFE TEFLON Heating Cables
 

TEST VOLTAGE : 100% Lenght of insulated wires is tested as detailed below

  Type Spark Dielectric (One mit)
TYPE ET 250v Grade 2.5 k.v 1.5 k.v
TYPE E 600v Grade 3.4 k.v. 2.0 k.v
TYPE EE 1000v Grade 5.0 k.v. 3.0 k.v


APPLICATION:

Load Cells & Pressure Transducers, Thermocouple, Heat Arc Sensing Leads, Aircraft Radar and Navigation, Navy, Electronic Control Equipment – Atomic Energy, Satellite Launching, Ground Control, Reactors & process Control. Computers, High Performance Motors, Rectifiers, High Temperature Control Value Furnace and Oven.

BHUWAL INSULATION CABLES PVT. LTD.

Established in 1996, is manufacturing all kind of PTFE insulated wires / cables & Sleeves / F.G. wires / cables & sleeves / unvarnished Sleeves / cords / Silicone wires / Cables / Sleeves

Company has recently entered in the filed of manufacturing Networking Cables for Manufacturing many kinds of unshielded Twisted pair (UTP) Cables.

Company is committed to produce only quality products incorporating stringent quality Control system & testing the products at various level of production.

PTFE insulated on PTFE insulated wires manufactured by BHUWAL INSULATION CABLES PVT. LTD. Are available with ‘Exact Central Office Ltd’ U.K. an International components Techno – logy & test data.

The Company’s customer base include sector like Defense, Space, Remote Sensing, Instrument & Controls, Solar Energy, & Thermal Power.

 

HOOK UP WIRES

PTFE Insulated Hook-up wire manufactured by BHUWAL are highly recommended for Miniature Cables Applications because of their superior problem. PTFE is specially suitable for internal wiring – soldering applications where insulation melt back is a specific problem. PTFE insulated Hook –up Wires have outstanding resistance to Oil, Oxidation, Heat , Sunlight, & Flame; & also remain Flexible at low temperature. They have excellent to Ozone, Water, Alcohol, Gasoline, Acids , Alkalis, Aromatic, Hydrocarbons, & Solvents.
Co – AXIAL / TRIAXIAL CABLES

PTFE insulated Co-Axial / Tri-Axial Cables manufactured by BHUWAL INSULATION CABLES. PVT. LTD. Are high Temperature & Performance Cables. These are most suitable for the Military, Commercial, & Industrial Markets. The Company also manufactures various types of RF-COAXIAL & RG / AU CABLES having PTFE insulation. These are high strength, Low noise, High Frequency Cables to suit the Industry’s Requirements, For Application like Closed-Circuit, Master Antenna, & Cable television Systems.

MULTI – CORE CABLES

Multi –core cables are designed & manufactured as per customer’s Specification three types of construction with or without shield : -

a) Twisted core
b) Twisted pairs
c) Twisted triads These csn be individually or / & overall shielded.

 

TEFLON WIRES & CABLES

PTFE ( TEFLON ) INSULATED SILVER PLATED COPPER WIRE. TECHNICAL SPECIFICATION :

Teflon Wires are made by wrapping tape over Silver or Nickle Conductor & Cured in a sintering oven. Wrapping provides better uniformity & concentricity then extruded cables. PTFE has very good insulating properties & excellent Thermal Stability.

 

THERMAL CLASS:

  • Silver plated wires is suitable up to 270oc, 2) Nickle plated wire is suitable up to 200oc,

SIZE:

7/40 AWG to 133/23 AWG. Multi core cable also available with FG. Yarn, Mica Tapes S.S. Braiding.

GENERAL CHARACTERISTICS:

  • Inert to most chemicals & Fungus.
  • Very good mechanical Strength.
  • Excellent Thermal Stability.
  • Low dia – electric constant.
  • Low dissipation factor.

Computers, Electronic Equipments.

ADVANTAGES OF TAPE WRAPPED INSULATION OVER THE EXTRUDED INSULATION :

·Tape wrapped wires have uniform insulation thickness around the central conduct as compared to the wires Insulated by extrusion process.
·PTFE is a higher Grade insulating Polymer as compared to other Fluorocarbons being used in Extrusion process.

  1. Performance characteristics – Operating temperature from – 65oC to + 250 Colour
  2. Resistance to attack by Lubricants, Hydraulic Fluids, Aircraft or Rocket fuel, Atmospheric conditions & virtually all chemicals.

COLOUR RANGE: Black, Brown, Red, Orange, Yellow, Green, Violet, Grey, White, Pink, Natural.

 
 
TYPICAL FEATURES

Operating temperature ( Continuous)

Max. Tensile strength

Elongation

Hardness

Radiation resistance

Dielectric strenght

-200 deg. To 260°C

290°C

250 Kg/cm

350%

D55

10s rads

>= 20kV

 

CONSTRUCTION: PTFE tape of appropriate color wrapped & sintered.

P.T.F.E. SLEEVES
PTFE SLEEVES Manufactured by BHUWAL INSULATION CABLES. PVT. LTD. Have excellent R.F. & high voltage properties, Smooth internals, super thermal resistance & freedom from Ageing, Fungus & Water absorption make these sleeves More preferred over conventional for medical application. PTFE sleeves manufactured by BHUWAL INSULATION CABLES. PVT. LTD. Conform to JSS 54802, Mil – 1 – 22129 standards. These are available in different colours & size. Bore size Range from 0.5 mm to 30 mm of 14standard a millimeter sizes in difference colours & wall thickness range between 0.25 mm to 1.00mm

 

PTFE ( TEFLON) SLEEVES – JSS 54802

SI.NO Inner Dia Wall
Thickness
Overall
Diameter
SI.No Inner Dia Wall
Thickness
Overall
Diameter

1

2

3

4

5

6

7

8

9

0.5

0.75

1.0

1.5

1.5

2.0

2.0

2.5

3.0

0.25

0.25

0.3

0.4

0.3

0.3

0.4

0.4

0.4

1.0

1.25

1.6

2.1

2.3

2.6

2.8

3.3

3.8

10

11

12

13

14

15

16

17

18

3.5

4.0

5.0

6.0

7.0

8.0

9.0

10.0

12.0

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

1.0

4.5

5.0

6.0

7.0

8.0

9.0

10.0

11.0

14.0

 

SPECIFICATION:

PTFE Wires / Sleeves / Co- axial Cables are made as per following JSS and MIL specification

FEATURE OF PTFE INSULATED WIRES

Flame Retardant : PTFE insulation is Fire proof and Flame proof. In case of short circuit or fire PTFE does not damage.
Heat Resistant : PTFE insulation is heat resistant. If some time it has to carry heavier load than its capacity it will not damage. It is also cold Resistant, it with stand from – 60oC upto 260oC.
Save Current : PTFE Insulated wires have a lower resistance in comparison of PVC insulated wires. In V resistant, this wiring saves electricity.
Save Space : The diameter of PTFE insulated wires are much less for the equivalent rate of PVC wires. It allows more numbers of wires into conduct housing.
Long Lasting : PTFE Insulated wires have longer life than of b PVC Insulated wires. PTFE Insulation is mechanical stronger than PVC insulation. These wires are fire proof, heat proof, moisture proof, chemical proof and fungus proof, etc.

 
SS MIL
PTFE ( TEFLON ) Wire 51034 MIL-W.16878
SLEEVES 54034 NIL-1-22129
CO-AXIAL CABLES. 51100 MIL-C-17
 
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